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Full Automatic IBC Cage Making Machine 1000L Steel Grating Welding Production Line

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Full Automatic IBC Cage Making Machine 1000L Steel Grating Welding Production Line

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Brand Name : HWASHI

Model Number : WL-SQ-MF160Kx6

Certification : ISO9001

Place of Origin : China

MOQ : 1 set

Price : negotiation

Payment Terms : L/C, T/T

Supply Ability : 50 sets per month

Delivery Time : 60 working days after received your payment

Packaging Details : sea worthy wooden package

Product Name : New Full Automatic IBC Cage Making Machine 1000L Capacity Frequency Steel Grating Welding Production Line Reliable Pump Pressure

Type : Tank Container

Weight : 2000kg

Water Pipe Size : G1 1/4

Warranty : 12 months

Specification : CE/CCC

HS Code : Standard Export Packing

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New Full Automatic IBC Cage Making Machine 1000L Capacity Frequency Steel Grating Welding Production Line Reliable Pump Pressure

Industry Overview:

Welcome to the forefront of IBC (Intermediate Bulk Container) frame and ton drum production machinery! The IBC production industry is currently experiencing tremendous growth opportunities globally. With the ongoing trends of globalization and increasing demands in logistics, IBC frames and ton drums have become the ideal choice for the transportation of liquid and bulk materials. This industry finds extensive applications not only in sectors such as chemicals, food, and pharmaceuticals but also in various other areas of liquid logistics and storage.

Market Demand:

There is a continuous rise in global demand for IBC frames and ton drums, primarily due to the widespread applications across diverse industries. From chemicals to food-grade liquids, and further into pharmaceuticals and agriculture, IBC frames and ton drums provide efficient and reliable solutions for the transportation and storage of liquid materials. As international trade continues to expand, the demand for IBC production machinery that is safe, reliable, and easy to operate becomes increasingly urgent.

In the current environment, sustainability and environmental friendliness are paramount across all industries. Our IBC production machinery not only meets industry standards but is also committed to reducing environmental impact through thoughtful material selection and production processes. We provide solutions aligned with sustainable development principles, offering our customers environmentally conscious choices.

Investing in IBC frame and ton drum production machinery is not just an investment in a thriving industry but also a forward-looking investment in the future of logistics and liquid storage needs. We are dedicated to meeting the growing market demands, empowering our customers to stand out in the competitive marketplace.

Join us in shaping the future and explore limitless business opportunities with IBC frame and ton drum production machinery!

Full Automatic IBC Cage Making Machine 1000L Steel Grating Welding Production Line
Production Capacity: 50sec/pc

Main weld Frame

Four sets of MF transformers are employed to regulate six sets of welding electrodes, ensuring optimal welding quality for each welding point. The bilateral piano-style welding technique expedites the welding process significantly. Each metallic grid mesh can be completed within one minute.

The design incorporates upper and lower air cylinders to guarantee a flat welding position. Additionally, the welding electrodes feature a screw design, enhancing durability with each use.

Full Automatic IBC Cage Making Machine 1000L Steel Grating Welding Production LineFull Automatic IBC Cage Making Machine 1000L Steel Grating Welding Production Line

Six-Head IBC Frame Automatic Welding Machine
The welding power system is engineered with precision, featuring four sets of advanced MF DC power sources. This sophisticated design enables the simultaneous execution of welding at six different spots, showcasing a remarkable capacity for multitasking. Introducing a dual-layer fixture feeder enhances operational efficiency – while one fixture is actively engaged in the welding process, the other can seamlessly load materials, ensuring a continuous and streamlined workflow.

Flat Tube Mesh and Firm Welding Qualit
The welding apparatus seamlessly transforms tubes into a distinctive flat mesh configuration, ensuring welds of unparalleled strength and robust quality. The welding process is efficiently completed in approximately 60 seconds, underscoring both speed and precision in the fabrication of each flat mesh.

Full Automatic IBC Cage Making Machine 1000L Steel Grating Welding Production LineFull Automatic IBC Cage Making Machine 1000L Steel Grating Welding Production Line

Vertical Double Station IBC Frame Bending Machine

The IBC cage frame dual-station bending machine undergoes comprehensive processing to guarantee not only high precision in bending but also stable operations and remarkable efficiency.

Bend the Flat Mesh into Square Shape

The bending machine expertly transforms the flat mesh into a precisely squared frame. Achieving the bending process in approximately 20-25 seconds highlights the machine's efficiency and rapid production capability.

Bending Beam

  1. CNC processed bending beam is used to ensure the bending angle.

  2. Each mold on the bending beam can be adjusted upward and downward for about 3mm to increase bending range.

  3. 120 degree mold design made each bending angle more smooth.

Bending Frame

The machine frame boasts a robust rectangle design, featuring thicker steel columns and a door-shaped cover panel, ensuring exceptional firmness and stability.

Hydraulic Pressure Station

Specifically designed for bending pallet tank meshes, the IBC bending machine expertly shapes them into rectangular frames with precise dimensions of (1200±5mm)×(1000±5mm). This hydraulic-powered station guarantees optimal bending performance.

Full Automatic IBC Cage Making Machine 1000L Steel Grating Welding Production LineFull Automatic IBC Cage Making Machine 1000L Steel Grating Welding Production Line

IBC Cage Frame Locking Machine
The IBC cage frame locking machine is meticulously crafted as a cohesive unit, boasting exceptional precision in insertion, robust locking strength, and a seamless blend of stability and efficiency during operation.

Locking Efficiency and Quality

Adjustable Clinching Arm:

Tailored to different IBC metallic cage designs, the adjustable clinching arm widens the machine's working range.
The hydraulic and pneumatic design of the clinching arm enhances machine efficiency.
The clinching arm is also engineered for the automatic joining of the two sides of the pipe.
Hydraulic Clinching Mold:
Featuring a hydraulic system, the clinching mold creates tight clinching spots for the pipe, preventing the metallic cage from cracking.

Hydraulic Pressure Station:
Equipped with an auto-sending device, the hydraulic pressure station ensures a smooth and efficient production process for metallic cages.

Full Automatic IBC Cage Making Machine 1000L Steel Grating Welding Production LineFull Automatic IBC Cage Making Machine 1000L Steel Grating Welding Production Line

IBC Cage Frame Hole Making and Punching Machine
IBC cage frame hole making and punching machine is used to form the hole on the frame, so the complete frame can be fixed on the base frame.
Hole Making Efficiency and Quality
The hole making and punching machine is using hydraulic force. It will takes about 25-30sec to complete the complete process.
a. Pressing heads with pressing mold
b. Hydraulic station
c. Punching head locating panel
Left-right, forward-backward adjustable loacing panel can make the punching position in a wider using range.

Full Automatic IBC Cage Making Machine 1000L Steel Grating Welding Production LineFull Automatic IBC Cage Making Machine 1000L Steel Grating Welding Production Line

IBC Cage Base Frame Welding Machine
The base frame welding machine design adopts horizontal structure and 7 welding heads for completing the welding of base frame.The operator only need to load and unload the product. The machine will do the welding automatically.
Product Features:
1. The design adopts horizontal structure and 7 welding heads for completing the welding of base frame. The operator only need to load.
2. Welded pallet will be unload automatically. The machine will do the welding automatically.
3. It adopts 3 sets of MF DC 250KVA power. The machine helps to increase product quality and production rate, lower the production cost.
4. Solve the problem of unstable welding quality caused by manual work. Higher production rate and automation level.

Product Name

IBC frame production line

Style

single row /double row

Max welding width

1200mm

Max welding length

4250mm

Brand

Hwashi

Colour

blue/yelllow/custom

Equipped Power

350kVA/400kVA

Place of Product

Zhejiang Province,China

Voltage

3p 380V

Material

Galvanized Pipe

Tickness of the pipe

1-2mm

duty cylce

20%

Diameter of the pipe

14-20mm

Frequency

50HZ/60HZ

pipe loading method

manual/2 labors

Cable size

≥70mm3

working capacity

350-450(480-550) pcs/8 hours

air pipe size

G1

labor demand

2-3 labors

Water pipe size

G1 1/4

Full Automatic IBC Cage Making Machine 1000L Steel Grating Welding Production Line


Product Tags:

IBC Cage Making Machine

      

1000L Cage Making Machine

      

Steel Grating Welding Production Line

      
Cheap Full Automatic IBC Cage Making Machine 1000L Steel Grating Welding Production Line for sale

Full Automatic IBC Cage Making Machine 1000L Steel Grating Welding Production Line Images

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